At this year’s prestigious CINTE Techtextil fair in Shanghai, DILO Group was awarded with the innovation award for its groundbreaking “MicroPunch” needling technology. In response to growing concerns over rising energy costs and the increasing scarcity of water resources, DILO has developed this advanced technology that significantly reduces energy consumption while enhancing production efficiency for fine and lightweight nonwovens.
“MicroPunch” sets new benchmarks in the nonwoven sector by almost doubling needle density, enabling faster production rates, and achieving superior abrasion resistance. Its ability to produce fabrics with weights as low as 30 g/m² opens up new applications in sectors like hygiene, medicine, and cosmetics. Compared to conventional methods, “MicroPunch” technology reduces energy requirements by up to 75%, making it a sustainable solution for modern textile manufacturing.
The development of “MicroPunch” marks a major breakthrough in the field of nonwoven fabrics by providing a fully mechanical process for creating lightweight, high-quality materials. Unlike conventional needling technologies, which were primarily used for fabrics weighing over 100 g/m², “MicroPunch” excels in producing fabrics with weights as low as 30 g/m², expanding the range of potential applications. The unique properties of these fabrics, such as enhanced volume, stretch, and abrasion resistance, make them particularly valuable in industries like hygiene, cosmetics, and medical applications.
One of the most notable aspects of “MicroPunch” is its environmental benefits. With energy consumption reduced by up to 75% compared to other bonding technologies in this segment, DILO’s innovation aligns with global efforts toward more sustainable manufacturing processes. This makes “MicroPunch” not only a game-changer for the nonwoven sector but also a step forward in responsible production practices.
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