Mayer & Cie introduces 48-carrier braiding machines for wires & yarns
Mayer & Cie, based in Albstadt, Germany, is set to deliver its first MR-11 braiding machine with 48 carriers to a customer before Christmas, followed by the MR-15 model early next year. This innovative advancement allows for greater inner tube diameters and enhanced efficiency in processing both wires and yarns.
Previously available with 16, 20, 24, and 36 carriers, Mayer & Cie’s braiding machines now support up to 48 carriers, significantly expanding their capabilities. For high-pressure hoses reinforced with wire, the machines can produce inner diameters of up to 50mm. When used for textile braids, the inner diameters can reach up to 150mm, making the machines versatile for a range of applications.
The machines retain the same coil volumes across all configurations, with bobbin sizes tailored for different needs. The Bobbin Standard holds 1,580 cm³, while the Bobbin Long and Extra Long provide 3,920 cm³ and 5,170 cm³ respectively. This allows operators to process larger material quantities before requiring spool changes, resulting in shorter setup times and increased productivity.
“With more carriers and higher coil volumes, users can handle greater material loads with fewer interruptions,” says Patrick Moser, head of the company’s braiding business unit.
Despite the increased carrier count, the rotor speed remains constant across all MR-11 and MR-15 models, ensuring consistent performance. The speed of individual carriers is adjusted to accommodate the larger number of carriers.
Since consolidating braiding machine production at its Albstadt headquarters in 2019, Mayer & Cie has enhanced its research and development efforts. Innovations like the SpeedBooster and expanded carrier options highlight the company’s commitment to improving productivity and efficiency.
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