Tech Review: Shima Seiki’s SWG-XR® WHOLEGARMENT® knitting machine
Shima Seiki has long been recognized for its contributions to knitting technology, with the WHOLEGARMENT® concept marking a significant step forward in seamless apparel manufacturing. Developed in the early 1990s, WHOLEGARMENT® technology introduced a method for creating three-dimensional, seamless garments directly from yarn, minimizing the need for additional sewing.
The latest addition to this innovative series, the SWG-XR® WHOLEGARMENT® knitting machine, brings enhancements in productivity, design flexibility, and sustainability. With advanced automation features and precision engineering, the SWG-XR® is designed to meet the evolving needs of the textile industry.
History of SWG-XR® WHOLEGARMENT® Machine
The WHOLEGARMENT® technology, which Shima Seiki launched at the beginning of the 1990s, represented a break from conventional knitting techniques. The objective was to produce seamless, three-dimensional apparel without the necessity for sewing by using yarn.
The SWG series has continuously improved over the years. One of the latest versions is the SWG-XR®, which has cutting-edge benefits like high-speed knitting, more design flexibility, and smart touchscreen controls.
Key features of SWG-XR® Machine
- Enhanced Productivity: The compact of this machine, lightweight 4-system carriage, and automated yarn carriers boost productivity by over 25% compared to previous models.
- Design Versatility: The SWG-XR® supports a wide range of yarns, facilitating the creation of diverse, all-season knitwear with complex patterns like punch lace and intarsia.
- Sustainability: The machine minimizes material waste by producing garments without seams, contributing to more sustainable manufacturing processes.
- Faster Production: Automates multiple steps, significantly reducing manufacturing time.
Components that make this machine different
- Four Needle Beds: Equipped with Shima Seiki’s original SlideNeedle™ technology on four needle beds, the SWG-XR® enables high-quality WHOLEGARMENT® production using all needles.
- Advanced Sinker System: A redesigned sinker system allows for intricate knit structures and super-3D patterns, enhancing fabric quality and design possibilities.
- Auto Yarn Carriers: Automated yarn carriers improve efficiency in complex knitting techniques, such as intarsia, by precisely managing yarn placement.
Industrial advantages
- Cost Efficiency: The elimination of post-production sewing reduces labor costs and accelerates the manufacturing timeline.
- Market competitiveness: Offering seamless, high-quality garments can attract international clients seeking innovative and sustainable products.
- Adaptability: The machine’s ability to handle various yarns and patterns allows manufacturers to swiftly respond to changing fashion trends.
- Eco-Friendly Branding: WHOLEGARMENT® technology aligns with global sustainability trends, attracting eco-conscious buyers.
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